Thomas H. Bradley  

Assistant Professor

Colorado State University

Department of Mechanical Engineering,

Engineering Building A103R

Fort Collins, CO 80523-1374

thomas.bradley@colostate.edu

Phone: +1 970-491-3539

 

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Ongoing Research Projects

 

 

Design, Demonstration and Sustainability Impacts Assessments for Plug-in Hybrid Electric Vehicles 

 

Energy Systems Engineering and Analysis

 

Advanced Firefighter Breathing Apparatus

 

Unmanned Long-Endurance Flight

 

 

 

 

 

 

 

 

Research Summary

 

 

Automotive and Aerospace System Design – Aircraft and automobiles are historically designed using an design process wherin the required performance of the vehicle is known and components are assembled to meet the performance goals.  For advanced technology applications, this conventional design process breaks down because uncertainties in performance, modeling, and scaling laws dominate the design.  For instance, design of fuel cell aircraft has been performed by using aircraft performance requirements to determine the performance requirements of a fuel cell powerplant system.  The naïve application of automotive-type fuel cell technology to aviation applications has lead fuel cell aircraft designers to specify fuel cell powerplant performance requirements that are not technologically or even theoretically available.   

My dissertation work included the development and validation of fuel cell powerplant models that can represent the performance of fuel cell powerplants in aviation applications.  This effort resulted in some of the first fuel cell component models that could be integrated with a modern, multidisciplinary optimization-based aircraft design process.  This research incorporates a number of tools from complex system analysis including design of experiments, variable fidelity modeling, error propagation analyses, and robust design techniques.  These techniques are required to design in the highly constrained, uncertain design space of advanced technology automobiles and aircraft.  The resulting design tools allowed us to deductively define the system structure, performance requirements, and scaling laws for fuel cell aircraft powerplants.  This design work was validated by the flight in 2006 of the largest compressed hydrogen fuel cell airplane to date (see Figure 1). 

 

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Figure 1. Georgia Institute of Technology fuel cell powered aircraft (June 2006)

 

From 1999-2003, I worked with Dr. Andrew Frank at the University of California – Davis to design and construct the first modern plug-in hybrid electric vehicles (PHEVs).  PHEVs are currently considered one of the most viable means of improving the short-term sustainability of personal transportation.  I and other collaborators designed hybrid electric powertrains for five vehicles, many of which included continuously variable transmissions, custom electric motors, Miller/Atkinson cycle engines and other technological advancements. 

I am currently working to expand the scope of my work on system design of fuel cell and hybrid vehicles to include new applications, constraints and design criteria.  These will include new environmental performance constraints on PHEVs, technological sensitivity studies for fuel cell powered UAVs, and application of complex system design techniques to micro-grids, space systems and renewable energy systems. 

 

Integrated Vehicle Supervisory Control and Energy Management – Vehicle-level energy management and control is an intrinsic component of system design for advanced hybrid/fuel cell vehicles.  Much of the vehicle design and assessment work that is present in the literature uses unrefined supervisory control schemes to control vehicle energy systems.  This results in the promotion of designs that are suboptimal and the abandonment of designs that may demand more active energy system control.  My work focuses on the development of dynamic models of vehicle systems that can be used to derive algorithms for system-level performance outputs such as energy economy, endurance or component lifetimes.

 

Complex Engineered Systems Experiments and Validation – Performance models or design algorithms from all types of engineering research are improved through empirical and theoretical performance validation.  Empirical performance validation is a measure of the usefulness of the model to describe the behavior of an example hardware system.  Theoretical performance validation is a measure of the usefulness of the model in describing the behavior of a set of real world systems, outside of its example problems.  My research has focused on both the empirical and theoretical performance validation of models for engineered systems. 

I, and a series of collaborators, have designed and constructed empirical validation test equipment for analyses of continuously variable transmission (CVT) efficiency, CVT control system energy consumption, PHEV energy management, PHEV-specific battery lifetime, fuel cell aircraft powerplant energy consumption, and dynamic UAV energy consumption.  I have also designed and developed hardware for theoretical performance validation including a hybrid electric vehicle powertrain dynamometer with variable component performance, and a fuel cell aircraft powerplant hardware-in-the-loop simulator. 

Most recently, I and collaborators in the Georgia Tech Aerospace System Design Laboratory have applied analyses of the propagation of error through engineering models to guide the validation of complex system models.  This new application of system sensitivity analysis allows for the sources of uncertainty in large-scale system models to be understood for lower cost than Monte-Carlo techniques.  More importantly, these techniques provide a framework for guiding validation of the decomposed system for an uncertainty-constrained design process.  By validating certain high impact contributing analyses, the uncertainty of the design point can be sequentially reduced in the transition from conceptual to detailed design.

 

 

 

 

© TH Bradley 2011

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